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Glass Lined Reactors - AE Two-Part design

S2 manufacture a range of Stainess Steel and Exotic Alloy Reactors designs in a variety of materials such as 304 S/S, 316 S/S, and Hastelloy C276. We also offer high chemical resistant hybrid Reactors, whereby the base material has its wetted parts coated for improved chemical protection. Examples of these variants includes enamel lined stanless steel reactors and stancoat
Our 'AE' range of Reactors has a two-part construction, manufactured to exacting standards and international specifications.Dimensionally designed to DIN 28136 our modular product range permits a number of optional variations to be added to the standard configuration, including an in-line motor or gearbox driven shaft, to suit your mixing requirements. Please see our design and test data below.

S2 installations

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Reactors
Our Stainless Steel Reactors are manufactured and finished to the highest standards, as shown in the examples below.Clearly price benefical, carbon steel glass-lined reactors can be finished in a range of colours to suit your plant requirements.
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Some of the common application areas for receivers are found in the following industry sectors:
1,Chemical industry
2,Pharmaceutical industry
3,Biotechnology
4,Food processing

Design Data
Is a leading international manufacturer of glass lined equipment to ISO, DIN, ASME and API standards. In addition to our standard range of glass lined reactors, receivers and storage tanks, we specialize  Is a leading international manufacturer of glass lined equipment to ISO, DIN, ASME and API standards. In addition to our standard range of glass lined reactors, receivers and storage tanks, we specialize in providing turnkey in providing turnkey
S2_Reactor

Our Stainless Steel AE Reactors are manufactured and finished to the highest standards.
S2 designs are available to suit standard international specifications such as DIN conforming, where required, to the European Pressure Directive (PED), CE marking and ATEX.
However, S2 is also specifically strong at manufacturing bespoke stainless steel and exotic alloy Reactors to suit customer specifications and/or application requirements. This may include bespoke vessel heating jackets, for example, as shown.

Design Data
Is a leading international manufacturer of glass lined equipment to ISO, DIN, ASME and API standards. In addition to our standard range of glass lined reactors, receivers and storage tanks, we specialize  Is a leading international manufacturer of glass lined equipment to ISO, DIN, ASME and API standards. In addition to our standard range of glass lined reactors, receivers and storage tanks, we specialize in providing turnkey in providing turnkey

Reactor Technical Specifications

S2's range of Stainless Steel and Exotic Alloy Reactors are supplied to the following technical specifications;

  • Design & Construction: AMSE Sec.VIII, Division-I, Latest Edition
  • Main Dimensions: Designed to suit specific applications. Typically the sizes follow the industry standard vessel length/diameter ratios of between 1/3-15 range.
  • Capacity: Typically supplied from 63L to 30,000L
  • Operating Pressure: 0-6 Barg (0-90 psig)
  • Operating Temperature: 0-200 Deg.C (0-390 Deg F). Jacketed versions can be supplied with heating fluid 0-300 Deg.C (0-570 Deg F.)
  • Anchor agitating system: Min 56rpm, Max 64rpm (typical values, depending on vessel size)
  • Propeller agitating system: Min 90rpm, Max 300rpm (typical values, depending on vessel size)
  • Main Dimensions: Designed to suit specific applications. Typically the sizes follow the industry standard vessel length/diameter ratios of between 1/3-15 range.
Design Data
Is a leading international manufacturer of glass lined equipment to ISO, DIN, ASME and API standards. In addition to our standard range of glass lined reactors, receivers and storage tanks, we specialize  Is a leading international manufacturer of glass lined equipment to ISO, DIN, ASME and API standards. In addition to our standard range of glass lined reactors, receivers and storage tanks, we specialize in providing turnkey in providing turnkey

Reactor Options

The following design options can be supplied as standard on the S2 Stainless Steel and Exotic Alloy Receiver range.

  • Staircase and operator platform/gantry (for larger vessels)
  • Jacketed for heating/cooling of the reactor contents whilst in storage..
  • Limpet coil available for heating/cooling
  • Top Cover insulated
  • Automated discharge valve
  • Top Cover with heating/cooling jacket
  • Barrier Isolator for safe loading and discharge of Reactor contents.
  • Full instrumentation control pack for control room management
S2_chemiacal

S2 offer a range of high chemical resistant reactor solutions which also includes chemical resistant vessel charging systems. An example of our StanCoat high chemical resistant coating is shown on the S2 Reactor Charging Isolator (Glove Box) and supporting system, in the images to the right. The experienced S2 Group of Companies has supplied many chemical resistant vessel solutions with special coatings which are also conducive for food grade applications.

S2_Agitator

SGL Glass-Lined Reactors are designed to suit the specification shown in the table to the right.

Reactor Design Features

  • cGMP equipment design and construction
  • Robust, safe construction
  • Sealed single piece optional heating jacket
  • Manufactured in accordance with international specifications
  • Non-clogging design. Easy to clean
  • Propeller agitating system: Min 90rpm, Max 300rpm (typical values, depending on vessel size)
  • Motor: Flange Mounted Flame proof design (ATEX designs are optional)
  • Mechanical seal for shaft to housing seal
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