Candle Filters

Candle Filters

Candle Filters: High-Efficiency Filtration with Enhanced Safety

S2 Engineering Candle Filters are designed to deliver exceptional filtration performance, featuring a group of columnar filter elements sealed within a pressure vessel. This design allows for the production of a filter cake with dry solids content as high as 80%, while achieving filtrate of extremely high clarity. Ideal for a variety of filtration applications, these candle filters offer superior efficiency and safety.

Customisable Filtration Solutions

Our candle filters are highly customisable, providing solutions for thin-cake pressure filtration, cake washing, drying, re-slurry, automatic discharge, and heel filtration. These filters are particularly effective in clarification and recovery applications, handling liquids with low solids content ranging from 5% to less than 1%, and even down to trace amounts.

Enhanced Safety Features

S2 Candle Filters offer a safer alternative to traditional leaf filters, particularly when filtering hazardous materials such as carbon. In traditional leaf filters, carbon must be manually removed, posing significant risks to operators due to its pyro-hazardous nature. Our innovative multi-tube carbon filter design features automatic discharge, safely directing the carbon into a container without manual human contact, significantly reducing the risk of operator exposure.

Optimised Filtration Process

As the filtrate is pumped into the filter, the mother liquor is directed to an ML tank, while solids accumulate on the filter candles. The wet cake is then discharged using a reverse flush method and collected into a container positioned below the filter. Because the filtration process is entirely contained, S2 Candle Filters are ideal for handling solvents, concentrated acids, and other toxic products, ensuring a safer and more efficient operation.

S2 Engineering’s Candle Filters provide a reliable and effective solution for high-clarity filtration, offering customisable features and enhanced safety for handling hazardous materials in various industrial applications.

Enquire Now

Technical Specification

  • Sizes: Available in capacities ranging from 2 to 100 kg, or 0.2 to 50 sqm.
  • Porosity Options: 5 micron, 10 micron, and 20 micron to suit various filtration needs.
  • Filter Materials: Options include SS 316, sintered materials, PP cloth, and PE cloth.
  • Material of Construction: Available in 304 Stainless Steel or 316 Stainless Steel, depending on the application requirements.

Design Features

  • Multi-Tube Candle Filters: Customisable configurations tailored to specific application needs.
  • Zero Discharge Filter: Ensures complete filtration with no residual discharge.
  • Reverse Flush Method: Facilitates efficient and thorough cake discharge.
  • cGMP Compliance: Designed and constructed to meet current Good Manufacturing Practice standards.
  • No Heel Material Left Behind: Guarantees full filtration with no residual materials.
  • Zero Dead Volume: Maximises efficiency by eliminating unused space within the filter.
  • Safe Carbon Discharge: Carbon is automatically discharged directly into a container, minimising operator exposure and enhancing safety.
  • No Spill-Over: Designed to prevent any spill-over, ensuring a clean and efficient operation.

Dimensions

Supply Options

  • Material of Construction: Available in Alloy C276 (Hastelloy) for enhanced durability and corrosion resistance.
  • High-Resistance Coatings: All wetted parts can be supplied with StanCoat high chemical resistance coating or PTFE coating for added protection.
  • Instrumentation Pack: Includes a full instrumentation package for seamless control room operation and integration with DCS systems.
  • Staircase and Operator Platform: Optional staircase and operator platform/gantry available for larger Candle Filters to facilitate easy access and operation.
  • Barrier Isolator: Available with or without an operator half suit for the safe loading and discharge of hazardous, potent, and toxic products.
  • Benefits

    • Enhanced Safety: Closed process design ensures safer operation by minimizing exposure to hazardous materials.
    • Cleaner Environment: The sealed system reduces contamination and maintains a cleaner workspace.
    • Increased Efficiency: Speeds up the filtration process, allowing for faster work and quicker turnaround times.
    • Reduced Manual Intervention: Less manual involvement leads to fewer errors and more consistent results.

    Application

  • Catalyst Separation: Efficiently separates catalysts such as Nickel, Platinum, Palladium, and others.
  • Activated Carbon Filtration: Ideal for separating activated or charcoal carbon in API plants.
  • Colour Removal: Effective in the decolorisation process for vegetable oils.
  • Resin Filtration: Suitable for filtering resins in various industrial processes.
  • Literature

    Candle Filters

    Contact us today for full turnkey solutions.