Pressure Nutsche Filters (PNF)

Pressure Nutsche Filters (PNF)

S2 Pressure Nutsche Filters: Versatile Filtration Solutions

S2 Engineering’s Pressure Nutsche Filters (PNFs) are meticulously designed to deliver high-performance filtration across a wide range of applications. Available in sizes ranging from 300mm (12 inches) to 2.5m (100 inches) in diameter, these filters are constructed from a variety of material types and grades to accommodate pressures up to 300 psi (2068 kPa) or full vacuum, ensuring robustness and durability in demanding environments.

Innovative Design and Operation

The S2 PNF features an innovative, hydraulically operated lid that can be managed by a single operator, offering quick and safe securing with a single point. This user-friendly design enhances operational efficiency and safety. The filter is highly adaptable, capable of handling a wide range of flow rates and solids loading. Solids can be discharged in either dry or slurried form, providing flexibility to suit different process requirements.

Advanced Filtration Capabilities

The S2 Pressure Nutsche Filter can be equipped with the necessary connections to perform washing and drying operations, making it a versatile solution for various filtration needs. The design facilitates fast and easy cake discharge, ensuring smooth and efficient interrupted service flows.

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Technical Specification

  • Size: Available in diameters ranging from 300mm (12 inches) to 2.5m (100 inches).
  • Capacity: Ranges from 50 to 10,000 litres, with larger sizes available upon request.
  • Operating Pressure: 0-20 barg (0-300 psig) with a vacuum option available upon request.
  • Operating Temperature: Capable of operating up to 240°C (460°F).
  • Materials of Construction: Supplied as standard in 316 Stainless Steel, with options for 304 Stainless Steel and Alloy C276 available upon request.

Design FeaturesS2 Engineering has incorporated numerous operator-friendly and operationally efficient features into its range of Pressure Nutsche Filters, including:

  • Hydraulically Operated Lid: For easy and safe operation.
  • Quick and Safe Lid Locking Design: Ensures secure and efficient operation.
  • Manual and Automatic Lid Options: Available in both manually operated and automated models to suit different operational needs.
  • Material Variety: Available in a wide range of construction materials, including 304 Stainless Steel, 316 Stainless Steel, exotic alloys like Alloy C276, and rubber-lined options for specific applications.

Dimensions

Supply Options

  • Vacuum Operation: Available for enhanced process control and efficiency.
  • Full Instrumentation Pack: Equipped for seamless control room management and monitoring.
  • Automated Lid Actuation: Provides easy and efficient operation with minimal manual effort.
  • Portable Design: Option for a portable unit with lockable wheels, allowing easy movement and positioning within facilities.
  • Inert Gas Purging: Can be configured for inert gas purging to ensure safe operation.
  • Barrier Isolator Integration: Available with a full Barrier Isolator, with or without operator half-suit technology, for the safe handling and discharge of hazardous, toxic, and potent products (see example of a similar Barrier Isolator to the right).
  • StanCoat High Chemical Resistance Coating: All wetted parts can be supplied with StanCoat coating for superior chemical resistance.
  • Benefits

  • Hydraulically Operated Lid: Reduces the risk of operator injury and eliminates the need for two operators, enhancing safety and efficiency.
  • Portability: Easy to move within restricted lab or R&D areas, providing flexibility in operation and setup.
  • Efficient Cake Recovery: Facilitates easy recovery of the filter cake in both dry and wet forms, improving process efficiency.
  • Material Versatility: Available in a wide range of materials, allowing you to choose the right design to meet specific application needs and budget constraints.
  • Zero Bypass Design: Ensures no wasted heel, minimizing process media scrap costs and enhancing overall efficiency.
  • Multi-Process Capability: Supports multiple processes within the filter, including steaming, sparging, drying, and washing, making it a versatile solution for complex operations.
  • Adaptable to Various Flow Rates: Accommodates a wide variety of flow rates and solids loading, offering flexibility to handle different process demands.
  • Application

    S2 Pressure Nutsche Filters (PNFs) are highly versatile and ideal for a variety of applications, including:

    • Pilot Plants: Perfect for testing new or modified batch operations and processes that require the recovery of filter cakes.
    • Laboratory and Clean Room Applications: Designed for precision and efficiency in controlled environments.
    • Production Batch Applications: Suitable for processes where achieving a cake thickness of 150mm (6 inches) or more is essential.
    • Porous Cake Applications: Excellent for operations where filter cakes can build to several inches in thickness.
    • Nitrogen Purges or Acid Washes: Ideal for applications requiring treatment with nitrogen purges or acid washes.
    • Recovery of Valuable Solids: Optimized for scenarios where the filter cake is the desired product and the filtrate is waste.

    These filters excel in both small-scale and industrial processes, ensuring consistent, high-quality filtration across a range of materials and applications.

    Contact us today for full turnkey solutions.