Thermal Control Units (TCU)

Thermal Control Units (TCU)

S2 Thermal Control Units (TCUs) are engineered for precision and efficiency in closed-loop heating and cooling systems. Designed to meet diverse client requirements, our TCUs offer both robust performance and flexibility. Available as skid-mounted units or with full safety enclosures, these systems include options such as plate heat exchangers, accumulators, valves, instrumentation, and PLC control panels (cGAMP).

Versatile Solutions

S2 Engineering delivers customised thermal solutions, including:

  • Individual Hot Water Generator: Temperature up to 95°C (203°F)
  • Individual Cold Water Generator: Temperature up to 10°C (50°F)
  • Individual Hot Thermal Fluid Generator: Temperature up to 300°C (572°F)
  • Individual Cold Thermal Fluid Generator: Temperature up to -80°C (-112°F)
  • Combined Hot & Cold Water Generator: Temperature range 30°C to 95°C (86°F to 203°F)
  • Combined Hot & Cold Thermal Fluid Generator: Temperature range -100°C to 300°C (-148°F to 572°F)

Design Excellence

Our TCUs are built to current best practice standards, utilising stainless steel for durability and incorporating high-efficiency components for optimal performance. Key features include seamless pipework, precision control valves, and robust insulation.

Turnkey Solutions

‍S2 Engineering offers a comprehensive service from design and manufacture to installation and commissioning. Our solutions are tailored to enhance system efficiency and reliability while adhering to stringent safety and quality standards.

S2 Engineering’s commitment to innovation and quality positions us as a leader in the thermal control market, ensuring secure and effective operation across all processes.

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Technical Specification

Self-Contained, Plug-and-Play System

  • Design: Fully integrated system for easy setup and operation.
  • Installation: Minimal assembly required; quick and straightforward plug-and-play functionality.

Robust Construction

  • Materials: Constructed with high-grade, durable materials to withstand demanding environments.
  • Durability: Engineered for longevity and reliability in continuous operation.

Modular Construction

  • Flexibility: Modular design allows for customization and expansion.
  • Options: Wide range of ancillary equipment available, including additional controls, sensors, and support components.
  • Adaptability: Easily scalable to meet varying operational needs and system requirements.

Dimensions

Supply Options

Benefits

  • Reliable and Efficient Operation: Ensures consistent performance with minimal downtime, enhancing overall system reliability.
  • Factory Set and Tamper-Proof: Pre-configured at the factory to prevent unauthorised adjustments, ensuring optimal and secure operation.
  • Operator Safe: Designed with safety in mind, especially when supplied with an enclosure, providing a secure working environment for operators.
  • Application

  • Pharmaceutical & Chemical Processing: Precision temperature control for sensitive formulations and reactions.
  • Refineries, Petrochemical & Renewable Energy: Efficient thermal management for refining and energy production.
  • Textile Processing: Reliable heating and cooling for dyeing and finishing.
  • Automotive Manufacturing: Consistent temperature control for production and testing.
  • Food & Beverage Processing: Safe and efficient thermal regulation for cooking, chilling, and processing.
  • Rubber & Plastics Processing: Effective temperature control for molding and extrusion.
  • Publishing & Print Industries: Temperature regulation for ink curing and paper processing.
  • Metal Fabrication & Finishing Services: Precision heating and cooling for metal treatment and finishing.
  • Paper Production: Optimal temperature management for various stages of paper manufacturing.
  • Natural Gas Processing & Transmission: Reliable thermal management for gas processing and transport.
  • Crude Oil Extraction, Processing & Transmission: Efficient temperature control for crude oil operations.
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