Single Fluid Cooling Systems

Single Fluid Cooling Systems

Single Fluid Cooling Systems: Precision Temperature Control

S2 Engineering's Single Fluid Cooling Systems (SFCS) are expertly designed to deliver precise temperature control across a range of industrial applications. These systems are essential in processes such as the production of Bulk Drugs, APIs, Fine Chemicals, and batch processing, where maintaining specific temperatures is critical to product quality and process efficiency.

Turnkey Solutions

S2 Engineering provides a comprehensive turnkey service for our Single Fluid Cooling Systems, from initial design and production to full assembly, installation, and commissioning. Our systems are engineered to optimise efficiency while reducing both capital and operating costs, making them an ideal solution for a wide variety of industrial cooling needs.

Manufacturing Excellence

Our Single Fluid Cooling Systems are designed to the highest standards of safety and quality, meeting all relevant industry regulations. We offer advanced control options, including full PLC integration, to ensure precise and reliable operation. The systems can be customized to include features such as individual cold thermal fluid generators, capable of reaching temperatures as low as -80°C (-112°F), or combined hot and cold thermal fluid generators with a versatile temperature range from -100°C to 300°C (-148°F to 572°F).

S2 Engineering’s commitment to innovation and quality has made us a leading supplier of Single Fluid Cooling Systems. Our solutions are designed to meet national and international standards, ensuring efficient, reliable, and compliant operations across all applications. Additionally, our systems can be configured to include refrigeration units for enhanced cooling performance, tailored to meet the specific needs of your process.

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Technical Specification

S2 Engineering’s Single Fluid Cooling Systems (SFCS) are engineered to deliver precise and reliable cooling for a wide range of industrial applications. Key technical features include:

  • Temperature Range:
    • Individual Cold Thermal Fluid Generator: Capable of achieving temperatures as low as -80°C (-112°F).
    • Combined Clean Hot & Cold Thermal Fluid Generator (SFHCS Model): Offers a versatile temperature range from -100°C to 300°C (-148°F to 572°F).
  • Compliance: Designed to meet Current Good Automated Manufacturing Practice (cGAMP) standards.
  • Control System: Full PLC control ensures operational reliability and precise temperature management.
  • Data Management: Capability to record and retrieve operational data, ensuring comprehensive monitoring and analysis.
  • Security Features: Tamper-proof electronics housed in lockable cabinets with multilevel password protection for secure operation, maintenance, and control.
  • Customisation: Systems can be configured to include refrigeration units, tailored to specific client applications.

Design Features

S2 Engineering’s SFCS are designed with flexibility and efficiency in mind, offering several design features that make them superior to conventional cooling systems:

  • Modular Design: Available in both standard and bespoke configurations to meet specific client needs.
  • Operational Safety: Systems are designed for safe and secure operation with tamper-proof enclosures and advanced control features.
  • Single Fluid Operation: Simplifies the cooling process, reducing the risk of cross-contamination and operational errors.
  • Efficient Cooling: The ability to achieve low temperatures quickly and maintain them with high precision, ideal for batch processes.
  • Refrigeration Unit Integration: Optional refrigeration units can be added to enhance cooling capacity and performance, offering greater flexibility in system design.
  • User-Friendly Interface: Full PLC control with digital displays and alarm systems provides clear visibility of system performance and easy access for operators.

S2 Engineering’s Single Fluid Cooling Systems are designed not only to meet the demanding requirements of modern manufacturing but also to provide enhanced operational reliability, safety, and efficiency.

Dimensions

Supply Options

Benefits

  • Stable and Reliable Performance: Delivers consistent and accurate results across all applications.
  • Enhanced Operational Visibility: Equipped with digital displays, lights, and alarms for clear monitoring of system performance.
  • Safe Operation: Designed with safety as a priority to ensure secure and reliable processes.
  • No Cross-Contamination: Eliminates the need for changeovers between different utilities, preventing cross-contamination.
  • Corrosion and Scaling Prevention: Utilizes non-corrosive and clean fluids, ensuring "No Corrosion" and "No Scaling."
  • Flexible Temperature Range: Allows selection of thermal fluids with a wide temperature range for enhanced operational flexibility.
  • Leakage Prevention: Features a single pipeline for fluid inlet and outlet, reducing the chances of leakages in the process area.
  • Water-Reactive Safety: Utilizes non-water-based utilities, minimizing risks for water-reactive processes.
  • Precision Temperature Control: Achieves accurate temperature control to within ±1°C for critical processes.
  • Continuous Temperature Regulation: Offers automated, uninterrupted temperature control without the need for manual changeovers.
  • Efficient Heating and Cooling: Capable of fast heating and cooling profiles, reducing batch processing times.
  • Programmable Temperature Ramps: Supports ramp-based heating and cooling to meet the demands of critical processes such as crystallization.
  • Smooth Temperature Transitions: Avoids thermal shock to both equipment and products during temperature changeovers.
  • Regulatory Compliance: 21 CFR compliant data logging ensures adherence to regulatory requirements.
  • Application

  • Thermal Control Unit Management
  • Reactor Control
  • Process Equipment Performance Management
  • Batch Reactions
  • Distillation
  • Crystallisation
  • Hydrogenation
  • Drying Processes
  • Contact us today for full turnkey solutions.