Single Fluid Heating Systems

Single Fluid Heating Systems

Single Fluid Heating Systems: Versatile Thermal Control Solutions

S2 Engineering designs, manufactures, and installs Single Fluid Heating Systems (SFHS) in both standard and bespoke configurations to optimise thermal control in various manufacturing processes. These advanced systems are crucial in industries such as Bulk Drugs, APIs, Fine Chemicals, and batch processing. Our SFHS units are tailored to meet the demands of your operations, offering precise temperature management and enhanced efficiency.

Turnkey Solutions

S2 Engineering provides a comprehensive turnkey service for Single Fluid Heating Systems, from the initial design and production to full assembly, installation, and commissioning. Our solutions are designed to minimise both capital and operational costs, offering significant advantages in system efficiency and space utilisation.

Manufacturing Excellence

Our Single Fluid Heating Systems are built to meet the highest standards of safety and quality, adhering to all relevant industry regulations. We integrate advanced automation with PLC & HMI for precise control and seamless operation. Whether you require an individual hot thermal fluid generator or a combined clean hot and cold thermal fluid generator, our systems are engineered to deliver reliable performance.

S2 Engineering’s commitment to innovation and quality has positioned us as a leading provider of Single Fluid Heating Systems. Our equipment is compliant with both national and international standards, ensuring secure and efficient operations across all applications.

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Technical Specification

  • Compliance: Designed to meet Current Good Automated Manufacturing Practice (cGAMP) standards.
  • Control System: Full PLC control for enhanced operational reliability and precise temperature management.
  • Security Features: Tamper-proof design with electronics secured in lockable cabinets.
  • Data Management: Capable of recording and retrieving isolator operation data for comprehensive monitoring and analysis.
  • Access Control: Multilevel password protection for secure isolator operation, maintenance, and control.

Application Capabilities

  • Individual Hot Thermal Fluid Generator: Capable of achieving temperatures up to 300°C (572°F), ideal for high-temperature applications.
  • Combined Clean Hot & Cold Thermal Fluid Generator (SFHCS Model): Offers a broad temperature range from -100°C to 300°C (-148°F to 572°F), providing versatility for both heating and cooling applications in various manufacturing processes, including the production of Bulk Drugs, APIs, Fine Chemicals, and batch processing.

Dimensions

Supply Options

Benefits

  • Stable and Reliable Performance: Delivers consistent and accurate results for all applications.
  • Enhanced System Monitoring: Features digital displays, lights, and alarms for clear visibility of operational performance.
  • Safe Operation: Designed with safety in mind to ensure secure processes.
  • No Cross-Contamination: Eliminates the need for changeover between different utilities, preventing cross-contamination.
  • Corrosion and Scaling Prevention: Utilizes non-corrosive and clean fluids, ensuring “No Corrosion” and “No Scaling.”
  • Flexible Temperature Range: Thermal fluids with a wide temperature range can be selected to provide operational flexibility.
  • Reduced Leakage Risk: A single pipeline for fluid inlet and outlet in the process area minimizes the chances of leakages.
  • Safe for Water-Reactive Processes: Non-water-based utilities reduce the risk associated with water-reactive processes.
  • Precise Temperature Control: Achieves accurate temperature control to within ±1°C.
  • Continuous Automated Temperature Control: Enables uninterrupted temperature regulation without the need for changeovers.
  • Efficient Heating and Cooling: Fast heating and cooling profiles reduce batch processing time.
  • Programmable Temperature Profiles: Ramp-based heating and cooling can be programmed to meet the demands of critical processes like crystallization.
  • Smooth Temperature Transitions: Avoids thermal shock to equipment and products during temperature changeovers.
  • Regulatory Compliance: 21 CFR compliant data logging ensures adherence to regulatory requirements.
  • Application

  • Thermal Control Unit Management
  • Reactor Control
  • Process Equipment Performance Management
  • Batch Reactions
  • Distillation
  • Crystallisation
  • Hydrogenation
  • Drying
  • Contact us today for full turnkey solutions.